Short answer: A hot-air dryer lowers the moisture of fruit, vegetables, nuts and herbs by blowing heated air over and through the product and carrying the humid air away. The design is set by how much water must be removed, the final water activity you need, how much product sits on each square metre, and the heat source available at your site.
How it works
Fans circulate air across a heater and then through the drying chamber, where product sits on trays or moving belts. Warm air picks up moisture from the product surface; part of this humid air is exhausted and replaced by fresh air so drying keeps going. A controller holds the air temperature and adjusts the exhaust.
In a tray cabinet, trolleys are wheeled in and stay until the batch is done; air direction may be reversed during the cycle so all trays dry evenly. A heat pump dryer passes humid air over a cold coil to condense water and reuses the heat, so drying can run at lower temperatures. A multi-layer belt dryer carries product on several stacked belts; it falls from one belt to the next, which turns it over, and dries through zones with different temperatures.
Which configuration fits
| Form |
Suits |
Watch out for |
| Tray cabinet |
Many products, small to medium batches |
Loading and unloading labour |
| Heat pump dryer |
Heat-sensitive fruit, herbs, higher energy prices |
Higher purchase cost; drying slower at low temperature |
| Multi-layer belt dryer |
Large volumes of vegetables, fruit dice, nuts |
Needs steady feed of one product |
What we need from you to quote
- Products, piece size and thickness
- Starting moisture and target moisture or water activity
- Throughput measured on wet product loaded per batch or per hour
- Heat source and energy prices, plus power supply
- Building space and how humid air can be exhausted
- Upstream preparation and downstream cooling and packing
Where it sits in a line
Product arrives from a vegetable cutting machine, a blanching and cooling line or an air knife dewatering machine. It is the drying stage of a dried fruit processing line. For crisp, high-value products compare it with a freeze dryer.