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02 · Dried Fruit & Nut Processing — Production line

Nut Butter Production Line

Takes roasted nuts through cooling, peeling, grinding, mixing and filling to make peanut butter, almond butter and other nut spreads.

Rating
Sized to roasted nut input (kg/h); output is close to input for pure nut butter
Versions
Pure nut butter · Blended spread · Crunchy with nut pieces
Best for
Food companies and brand owners launching peanut butter, almond butter or nut spread products
  • Grinding in one or two stages to reach the fineness you want
  • Temperature control during grinding to protect flavour and oil
  • Mixing and dosing options for blended and crunchy products
  • Hands over to jar filling and capping

Short answer: A nut butter production line takes roasted nuts through cooling, skin removal, grinding, mixing and filling to make peanut butter, almond butter and other nut spreads. The fineness you want, how hot the paste gets during grinding and whether the line must keep allergens apart are what shape the configuration.

How it works

  1. Roasting – nuts are roasted to the target colour and flavour.
  2. Cooling – a cooling tray or belt stops the roast quickly.
  3. Skin removal – a peeling machine rubs off the thin skin and blows it away; nuts are inspected for burnt or defective pieces.
  4. Coarse grinding – a mill turns nuts into a paste.
  5. Fine grinding – a colloid mill or similar fine grinder reduces particle size for a smooth texture, with cooling to limit temperature rise.
  6. Mixing – salt, sugar, oil, stabiliser or nut pieces are added in a jacketed tank.
  7. Deaeration and filling – entrapped air is removed and the butter is filled into jars at a controlled temperature, then capped and labelled.

Grinding releases a lot of heat because of friction in a thick, oily paste. If the temperature climbs too far, the flavour can turn and the oil oxidises faster, so mills are normally fitted with cooling jackets and the feed rate is set to keep the outlet temperature in a safe range for your product.

Which configuration fits

Form Suits Watch out for
Pure nut butter Natural peanut or almond butter Oil separation over shelf life
Blended spread Sweetened, cocoa or stabilised spreads Dosing accuracy and mixing time
Crunchy Peanut butter with pieces Even distribution of pieces during filling

What we need from you to quote

  • Nut types and whether they arrive raw, roasted, with or without skin
  • Recipe and target texture, ideally with a reference product
  • Throughput measured on nut input (kg/h), hours per day
  • Container type and fill sizes
  • Allergen policy and cleaning method between products
  • Power, cooling water and compressed air on site

Where it sits in a line

The line starts with a nut roaster and a nut skin peeling machine. Fine grinding often uses a colloid mill, mixing a jacketed cooking kettle or mixing tank, and the finished product goes to a liquid filling machine suited to viscous paste.

Common configurations

  1. Option A

    Pure nut butter

    nuts only, perhaps with salt; the simplest line, where grinding fineness and temperature control decide quality.

  2. Option B

    Blended spread

    adds sugar, oil, stabiliser or cocoa in a mixing tank; needs dosing and a homogenising step.

  3. Option C

    Crunchy with nut pieces

    chopped nuts are dosed into the smooth base before filling.

What we confirm before quoting

Our engineers check these points with you, so the quotation fits your site rather than a catalogue default.

  1. 01Target fineness and mouthfeel
  2. 02Viscosity of the butter and temperature rise during grinding
  3. 03Allergen separation if different nuts share the line
  4. 04Filling temperature and container type
  5. 05Recipe ingredients and how they are dosed

Frequently asked questions

  1. How do I stop oil separating in the jar?

    Oil separation depends on fineness, storage temperature and whether a stabiliser is used. Pure nut butters naturally separate over time; blended spreads usually include a stabiliser and are cooled in a controlled way after filling. We discuss this with your recipe.

  2. One-stage or two-stage grinding?

    One stage gives a coarser texture and costs less. Two stages, a coarse mill then a fine mill, give a smoother product with less heat build-up in each stage.

  3. Can the line run peanuts and almonds?

    Technically yes, but it creates allergen cross-contact. Running both means a full cleaning procedure between products, or separate lines if you label one product free of a specific nut.

Get a quote for the Nut Butter Production Line

Tell us your raw material, finished product and target output. Our engineers reply with a matched configuration and quotation.

What to send with your inquiry

  1. 1Raw material and its condition
  2. 2Finished product and packaging
  3. 3Target output — raw input or finished product
  4. 4Site photos, power supply, utilities

Email sales@hnfoda.com

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